Yiheda

Automotive

Applying advance techniques of feeding and handling, flexible conveying, robot integration, visual inspection and laser marking, Yiheda provides automation solutions of automotive parts production to customers according to the features of products and their demands.

Successful cases: OCV full auto production line, valve rocker arm automatic assembly machines and test equipment , Hydraulic tappet assembly testing machine, etc.

Automotive Plunger Assembly Machine

The automotive plunger assembly machine completes the plunger assembly and detection, which includes plunger assembly, steel ball assembly, check valve spring assembly, check valve seat assembly, tightness detection and performance detection, etc.

Successful cases: OCV full auto production line, valve rocker arm automatic assembly machines and test equipment , Hydraulic tappet assembly testing machine, etc.

Automotive Plunger Assembly Machine

Automotive rocker arm assembly machine

Automotive rocker arm automatic assembly machine completes the processes of automatic feeding, riveting, detection, laser marking and oiling, etc.

OCV Full-Automatic Assembly Line

The OCV assembly line is used to complete the assembly and testing of the solenoid valve and is divided into 11 processes. Each process is used to complete specific product feeding, assembly, testing, and marking, etc.

Automotive Diaphragm Riveting Assembly Machine

The Automotive Diaphragm Riveting assembly automation machines completes the automatic feeding, positioning and riveting of the automotive diaphragm, which are composed of pressure cylinder, a pressure device, 2 transport manipulator and unloading conveyor belt, etc.

Electromagnetic Core Assembly Line

The automation assembly line includes these main stations: assembly station, riveting station, laser marking station, OK product tray placing station, etc. The machine uses vibration bowl feeding and conveyor belt feeding, and the vibration bowl feeding system has an alert function

Cam Phaser Automatic Assembly Line

The automation assembly line is used for cam phase automatic feeding and assembly, after finished assembly, the machine will detect the angle and pressure of the product, and sort out the OK product and NG product.

Central Bolt Automatic Assembly Line

The central bolt assembly automation machine completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceable system, etc.

Automated assembly refers to the assembly of products through the use of automated machinery or assembly robots and systems. Only a small part of the work is controlled by people. In most cases, automation is often used to produce a standardized product assembly line for a series of specific actions or activities. Automated assembly is an important part of many technology companies and medical research plants.

Today, automation components in many factories are used to create components and then assemble a variety of products, from the food industry to the electronics industry. Workers only need on-site supervision to ensure that the assembly line process can be maintained and their ability to produce thousands of high-quality products can be maximized in the shortest possible time.

Medical research facilities and food processing factories often use automated assembly processes in areas where human contact may lead to danger or product contamination. Manipulators or robotic equipment are used to deal with the sealed environment in the above product systems to minimize this risk.

Large manufacturing companies use larger automated assembly equipment, including large-scale products such as automobiles that use heavy robotic equipment. In these environments, except that only a few workers operate in the central control center, the other processes are to assemble vehicles independently using assembly systems. Although this form of manufacturing looks more like a replacement for manual work, it reduces casualties and human failures.

In recent years, with the prosperity of the domestic electronic industry, the industry of our automated assembly machine has also taken advantage of the rising trend. At the same time, many manufacturers are gradually carrying out automation reform, replacing manual labor with machines, so many enterprises are rushing to introduce automation equipment, but its main equipment is automated assembly machine.

Features of the automated assembly machine:

Firstly, the automated assembly machine saves the cost to the enterprise. Because it can operate efficiently without human being, as long as one person feeds, it can be the efficiency of many people and save a lot of labor cost effectively.

Secondly, the automated assembly machine has good versatility and can store many sets of programs. As long as the customer changes the product size, the product program can be changed.

Thirdly, when designing, we have designed more product procedures, so it is convenient to change the products when making later production. By simply replacing the fixture, the production can be realized by simple programming, which is very convenient for enterprises to produce.

Fourthly, we all adopt the imported track to effectively ensure the stability of the machine and eliminate the adverse effects caused by human factors. The imported components also effectively ensure the stability of the machine.

Fifthly, with efficiency and convenience, an automated assembly machine can save about 5 people.

Central Bolt Automatic Assembly Line

The automatic production line completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceable system, etc. The parts are conveyed to the corresponding positions by conveyor and turntable. The manipulator grabs the materials to assembly and the human-machine control system / production line automation corrects the parameters of the assembly process and records the data.

Machine Features of Central Bolt Assembly Line Automation Equipment

Frame: The safety guard door frame uses aluminum alloy profiles
2. Machine parts: Chrome-faced, anodizing, black and paint baked
3. Noisy:≤70dB
4. Security Settings: The HMI can set a password to prevent non-professionals from mishandling the machine or other potential safety hazards.

Machine parameter of Central Bolt Automatic Production Line

FL14.0002.01
Power: AC380V
Floor space: 3650*2800*1800(L*W*H)
Station: 1
Power: 20KW
Continuous activation ratio:>=90%
Pass rate:>=99%
Weight:3.5t

Curtain automatic cutting and packing machine

The machine is composed of 17 stations such as automatic sorting, ultrasonic welding, assembly, wiring, cutting, labeling and marking, etc. The curtain width is 3200mm.

Machine feature of Curtain automatic cutting and packing machine

Automatically labeling and marking, there will be no missing post, wrong post and other phenomena.
Automatically match the order, lower the waste and improve the production efficiency.
The cutting width of curtain box for packing and finished product can be set, and the machine can automatically finished the cutting.

Machine parameter of Curtain automatic cutting and packing machine

Power ：AC 380V
Floor space (L*M*H) : 5000mm*4000mm*2500mm
Machine life:ten year

Low Voltage Switch Assembly Machine

Introduction of Low Voltage Switch Assembly Machine

The low voltage switch assembly machine automated production machinery Ltd completes multiple functions such as semi-finished product feeding, semi-finished product assembly, finished product detection and OK product sorting, etc. By utilizing the joint robot technology to implement the transfer and pickup of the product, which only needs to operate the machine when it is lack of material, stuck or alarmed. After the abnormal switch is automatically repaired, it and the qualified switch will be marked with the relevant code in the RTID tray system.

Machine Features of Low Voltage Switch Assembly Machine

The operator only needs to operate the machine when it is lack of material, stuck or alarmed.
2. Automatically sort out the qualified product and detect the abnormal one.
3. With the HMI control system and alarm information, it can switch the running mode( Automation or Manual)

Machine parameter of Low Voltage Switch Assembly Machine Automated Production Machinery

Capacity: Xt1
Station: 5
Power: AC380V
Power: 10KW
Floor space: 1500*2800*1800

Oil Tube Welding Machine

The Oil Tube Welding Machine with the linear arrangement is composed of oil tube automatic feeding station, riveting station, unloading station and glue coating station, etc., which can complete automatic feeding, automatic adjustment of the material position and sorting function. The control system has many functions of adjustment and process diagnostic such as parameter setting, modification, storage and power-off memory functions, etc.

Machine feature of Oil Tube Automatic Welding Machine

After inserting, the exposed length of oil tube is between 39.8±0.2mm
2. After assembly, no visible impurities will on the part surface. Metal particles <600um.
3. With the function of statistic OK and NG product quantity.

Machine parameter of Oil Tube Automatic Welding Machine

Capacity: FL05006801
Station: 1
Power: AC220V
Power: 10KW
Floor space: 1670*1135*1800

Yiheda is one of the leading automatic pipe welding machine manufacturers in China, RFQ today!

Introduction to Assembly and Automation Technology

The main contents of the assembly and automation technology pipeline:

Automatic transmission

Automatic feeding

Automatic assembly

Auto-Control

Application objects of an automatic assembly line: bearings, motors, and appliances, automobiles, engines, bicycles, watches, communication equipment.

Basic requirements of the automatic assembly line:

The production program is stable, and the annual output is large, the batch is large, and the standardization and generalization of spare parts are high.

Stability of production program is a necessary condition for the automated assembly line, and large quantities of annual output can improve the utilization rate of equipment; high degree of standardization and generalization can shorten the design and manufacturing cycle and reduce production costs.

The product has a good automatic assembly process.

(1) Try to have a simple structure and fewer assembling parts.

(2) The shape of assembly datum and main mating surfaces is regular, and the positioning accuracy is easily guaranteed.

(3) The motion pairs should be easy to be sorted so as to achieve the matching accuracy.

(4) The shape of the main parts is regular, symmetrical and easy to realize automatic orientation.

After realizing the automatic assembly line with assembly and automation technology, it is economically reasonable and the production cost is reduced.

Design and Application of Automatic Assembly Line

In the production process of enterprises, assembly operation needs a lot of manpower and material resources, which occupies a large proportion of the total production cost. With the continuous improvement of science and technology, the technology of automatic assembly line is becoming more and more mature, and the application field is becoming more and more extensive. The automated assembly line has changed the traditional assembly mode and greatly saved manpower and material costs.

What is an automatic assembly line? What are the applications of the automatic assembly line?

The automated assembly line is an assembly and automation technology that replaces manual labor with automated machinery. Assembly and automation technology takes robots as assembling machinery and requires flexible peripherals. In the assembly process, the automated assembly line can complete the following forms of operation: parts transmission, positioning and connection; parts fixed by pressing or by fastening bolts and nuts; assembly dimension control and ensuring the quality of parts connection or fixation; conveying assembled parts or products, and packaging or stacking them in containers.

The automated assembly line is to improve production efficiency, reduce costs and ensure product quality, especially to reduce or replace manual assembly work under special conditions. The realization of an automatic assembly line is an important symbol of production process automation or factory automation, as well as a system worker.

The realization of an automatic assembly line is an important symbol of production process automation or factory automation, and also an important content of system engineering in the field of mechanical manufacturing.

Safety Matters Needing Attention in Machine Automated Manufacturing Line

Pay attention to the clamping force not too large (avoid damage)

Automated manufacturing line for machine processing mostly adopts the automatic design. When using it, we should pay attention to choosing appropriate clamping force according to the different types of materials, and not set too much tightening force. This may damage some of the processing materials, especially the surface of the bar.

Pay attention to the opening and closing range not too small (make the work more convenient)

Generally, the opening and closing range of automatic manufacturing line are moderate, but if the space environment permits, the opening and closing range can be increased as far as possible. Especially when taking large volume materials, we can adjust the opening range in advance to make it more accurate.

Be careful not to move too fast (avoid vibration)

In the use of a machine-automated manufacturing line, its operation stability should be the basic premise. If the size of the object is large, or because of other factors such as too fast running speed, the overall stability of the equipment will be reduced, which may cause a vibration of the machine-processed automated manufacturing line arm and reduce its grasping accuracy.

Note that sliding does not conform to shutdown (avoid affecting operation)

Machining automated manufacturing line work environment is more complex, and some materials are small in size, easy to enter the equipment to affect the operation of the equipment. Therefore, if there is slippage or obvious abnormal noise in the automatic manufacturing line of the feeding and unloading machine, the machine should be stopped immediately to check and prevent further damage to it.

Automated Manufacturing Line Science Popularization

(1)The meaning of automated manufacturing line: A number of active machine tools placed in the order of certain skills, combined with workpiece transmission equipment and control system, according to the production rhythm of the rules, the workpiece actively and sequentially passes through each processing station for active processing of the connecting line.

(2)Composition of the automated manufacturing line: Active production line is composed of the main machine, transmission system, control system, etc. In the meantime, the workpiece conveying system of the main line usually includes machine tool loading and unloading equipment, conveying equipment and storage equipment. The control system of the active line is mainly used to ensure the machine tool and workpiece transmission system in the line, as well as the normal operation of auxiliary equipment in accordance with the regular operation cycle and interlocking requirements, and equipped with problem detection equipment and signal equipment.

Advantages of automated manufacturing line: Selecting active line in mass and mass production can improve labor productivity, stabilize and improve commodity quality, improve working conditions, reduce production area, reduce the production cost, shorten the production cycle, ensure production balance and have obvious economic benefits

Introduction of Automatic Foam Cutting Machine

Foam automatic cutting machine is mainly used for cutting various materials. The product adopts advanced computer control system, and can cut complex 3D models. It improves your work efficiency and has an ideal incision at the same time.

It can be used for cutting sponge, foam, pearl cotton, insulation board and other materials. It is controlled by European-style line computer automation. It is suitable for model making, prop making and lost foam making.

Working principle

The foam automatic cutting machine is processed by a computer controlled actuator (stepping motor) to drive the heating wire to cut in the direction of X and Y, thereby processing the three-dimensional model. This will enable the foam material to be cut quickly and accurately. Precision control allows us to cut almost any shape from materials of the same thickness as the required product. By designing and cutting multiple facets of a product, more complex three-dimensional products can also be formed. The automatic manipulator foam cutting machine adopts stepper motor, with stable movement and free speed regulation. It can meet the requirement of cutting special graphics and changing speed continuously. The display screen has the functions of displaying cutting patterns, tracking cutting and so on, and the cutting speed can be adjusted.

Compared with the traditional manual cutting system, the foam automatic cutting machine has the following advantages:

With precision and repetitive production, it does not depend on the operator's proficiency.
The loss caused by operator's fatigue or mistake is completely eradicated.
Low labor intensity and high production efficiency.
There is no need to build and repair and store models, which greatly reduces the cost.
It is computer automatic control cutting, reducing waste.
Design modification, template making, trajectory generation, cutting workpiece can be completed by a single equipment.
Due to the switching regulated power supply, the cutting voltage is completely separated from 220V, eliminating the power outage of employees.

YIHEDA AUTOMATION - China Automatic Production Line Manufacturer Contact

Mobile & Wechat: +86-18676932381

Email: ae@yiheda.com

ADD: Fengxiang Road, Dogfang lndustrial Park, Beizha, Humen Town, Dongguan, Guangdong Province, China.

Features and Basic Structure of Automatic Assembly Pipeline

With the development of automation technology, assembly and automation technology are also used in the production process of the pipeline. Now let's realize the benefits of assembly and automation technology through an automatic assembly line.

Automatic assembly line features:

The safety of equipment performance is guaranteed. It can not only operate in high-temperature places, but also in a dusty environment. It has a strong adaptability to the environment.

Transportation volume is large, which can bear a larger weight and greatly improve production efficiency.

It has various functions and is convenient for storage and transportation. It can be used as an assembly and development line as well as the storage and transportation of goods.

The assembly line is easy to assemble and customized with special aluminum profiles.

The conveying speed is stable, accurate and efficient, which can ensure the synchronous conveying of products.

Beautiful appearance, concise structure, easy installation, practical and noise-free.

Automation not only reduces the production cost but also greatly improves the production efficiency and ensures the stability of the production process.

These are the main features of the automatic assembly line. Now let's look at the composition and structure of the assembly line.

Composition structure of an automatic assembly line:

Most of them are made of stainless steel or aluminum profiles. Of course, they can also be customized according to customers'needs.

The width and height of the assembly line can be customized according to actual needs.

Conveying speed can be adjusted according to need.

Customers can customize the form of a linear assembly line or plate-chain assembly line or drum assembly line according to their own needs.

Non-standard products of the assembly line can be customized.

With the development of technology, the automatic assembly line will gradually develop towards the intelligent direction to adapt to higher and faster development speed.

YIHEDA AUTOMATION - China Automatic Production Line Manufacturer Contact

Mobile & Wechat: +86-18676932381

Email: ae@yiheda.com

ADD: Fengxiang Road, Dogfang lndustrial Park, Beizha, Humen Town, Dongguan, Guangdong Province, China.

The Advantages of Using Automatic Manipulator

Now science and technology have gradually covered our lives, and various machines have replaced the traditional labor force. Especially the emergence of automatic manipulators makes our life faster and more convenient. Next, I will introduce the advantages of using automatic manipulator.

It has a wide range of applications and it is unrestricted. The lathe automatic manipulator with good reputation has been added high technology to a certain degree of automation, making it perfect integration with mechanization. It can be seen in every field of our life. It can be used in the electronic industry to make various parts with complex structures. In the marine industry, it can accomplish things that we can not do by the labor force. In recent years, it has also been widely used in the field of biomedicine.

It can be applied in all kinds of environments. Trustworthy lathe automatic manipulator can not be limited by the environment. In some repetitive industries, their working environment is very bad, which brings great difficulties to the staff. Long-term single work can easily bring fatigue to employees, thereby reducing production efficiency, and the use of this automatic manipulator can be a good solution to this problem. It can efficiently duplicate work and it has greatly reduced the cost of our production at the same time.

Improve the safety factor. There are many working environments that are actually very dangerous. If we use all the labor force, accidents will inevitably occur. With the best lathe automatic manipulators, there is no need to worry about this problem any more. It can finish task more efficiently. Today, there are various accidents in the working environment, like collapse, which will not bring harm to the staff using trustworthy lathe automatic manipulators. For enterprises, the risk is reduced to a large extent.

It works more accurately and reduces errors. The lathe automatic manipulator with good quality can work uninterruptedly within 24 hours. We can achieve mass production only by setting accurate data on the equipment before work. The error is small. Lathe automatic manipulator makes our life better. In the future, the development of automatic manipulators will be better due to science and technology, and the scope of application will be wider.

Automatic Manipulators from YIHEDA AUTOMATION:

Transverse manipulator (with-multiple-grippers)

Transverse manipulator

Adjustable transfer PPU

U-type high-speed transfer PPUU

90 Degree Transfer PPU

Turntable linkage high-speed manipulator

Transverse manipulator

Advantages of Laser Automatic Welding Machine for Manipulator

With the rapid development of mechanical automation technology, there is a trend that mechanical automation products will gradually replace traditional mechanical and electrical products. Automatic manipulator is the representative of mechatronics in the new generation. Compared with traditional mechanical and electrical products, automatic manipulator laser welding machine, automatic manipulator optical fiber laser welding machine, automatic manipulator laser automatic welding machine and other products have higher functional level and added value to increase the economic benefits of enterprises. Therefore, laser welding machine manufacturers will also produce a large number of automatic manipulator laser welding machine. Compared with manual operation, it has fast running speed and high repetitive positioning accuracy. It can effectively save labor costs and improve productivity. It is suitable for mass production. It can shorten the delivery cycle, ensure the stability, uniformity and consistency of product quality, and produce products with higher guarantees. The flexible transmission of laser welding machine is non-contact welding, with large working range and long arrival distance. It has greater flexibility to the parts that are difficult to reach, and can process multi-beam simultaneously.

What are the advantages of automatic manipulator laser automatic welding machine?

The deformation caused by heat conduction is the lowest.
There is no fear of electrode contamination or damage; it does not belong to contact welding, and the wear and deformation of the welded joint can be minimized.
Welded joints can be placed at an appropriate distance from the workpiece, which is limited by space less.
The workpiece can be placed in a closed space (vacuum, or internal gas is under the control).
Laser beams can focus on very small areas and weld small components with similar spacing.
Weldable materials have a wide range of types and can also be used to weld heterogeneous materials.
It has high automation and integration, and can realize high-speed welding.
When you weld thin material or thin wire, it is easy to be troubled by melting back.
It is not affected by magnetic field (arc welding and electron beam welding are easy to be affected), and can accurately align the welded parts.

Automatic Manipulators from YIHEDA AUTOMATION:

Transverse manipulator (with-multiple-grippers)

Transverse manipulator

Adjustable transfer PPU

U-type high-speed transfer PPUU

90 Degree Transfer PPU

Turntable linkage high-speed manipulator

Transverse manipulator

The Significance and Application of Error-proof Technology in Automatic Assembly Line

Scientific Interpretation of Assembly Automation Transport Line

The so-called assembly automation transport line is the combination of objects with certain geometric shapes by handling, connecting, adjusting, checking and other operations.

From the point of view of creating product value, assembly automation transportation line process can be divided into two parts according to time: main automation assembly transportation line and auxiliary automation assembly transportation line.

The realization of automation is divided into the following steps:

(1) Automated assembly from parts

(2) Automated assembly with gradual expansion

(3) Fully automatic assembly and transportation line

(4) Fully automatic assembly and transportation line with adjustable speed

Variant flexible automatic assembly

Typical Joint Action Requirements

Insert, insert and rotate, fit, insert and lock, screw in, press in, take out, move, deform connection, through material flow connection, temporary connection.

Noun Interpretation

Functional tolerance: can be assembled together and achieve the required function allowed a deviation. The technical requirements of the parts shall be determined according to the assembly conditions and the role they should play in the running state.

Assembly automation process tolerance: This is the position and direction error caused by assembly machinery related to the operation process.

Complete Interchange Method: One assembly can be selected from spare parts. In any case, the required function can be achieved. This method is first used in the following cases: short tolerance chain, mass production in batches.

Group Exchange Method: Spare parts are grouped according to the scope of the project. Although the required mating tolerance is small, the manufacturing tolerance of the workpiece can be larger. Only parts belonging to the same group can be matched.

Equilibrium Compensation Method: The final tolerance accuracy is obtained through a compensation link, either by changing the size or by adding a compensator.

Definition of Error Prevention

Error Prool, also known as Fool Prool, originated from Shingeo Shingo, a Japanese quality management expert.

Error Definition

The errors in this paper refer to the causes and errors of assembly automation in the manufacturing industry due to the deviation between the production process and production expectation, resulting in product defects.

Error Consequences

Assembly automation production process errors, the consequences of many situations. This article only explains the manual operation.

Leakage of parts;
Misassembly of parts;
Non-standard operation;
Endangering personal safety.

Error-proof Measures

(1) Mechanical error-proof: product assembly attitude error-proof - > error-proof - > only one direction is allowed to be placed

(2) Sensor Error Prevention: Product Existence Detection - > Preventing Leakage

(3) Visual error prevention

Leakage Loading

Misfit

(4) Tri-color lamp and buzzer: error prompt

Guidance process error prevention: to prevent non-compliance with assembly process assembly.

Working Principle and Usage of Automatic Screw Feeding Systems

Working Principle of Automatic Screw Feeding Systems

Pour the material into the feeding box and start the switch. The material is continuously lifted from the bottom of the feeding box to the outlet through screw. There is a time setting in the automatic screw feeding systems. Feeding time can be set according to each feeding quantity. Spring feeder adopts screw conveying principle.

The material is rotated from the storage tank to the plastic extruder with a wire spring until the filling signal is sent out by the level device. It stops eating. After a period of time, it can restart the reciprocating cycle. According to the user's requirements, time relay can be used to control the downtime and realize automation.

The automatic screw feeding system is mainly used for the feeding of various plastic powder, granules and powder mixtures, and is used in conjunction with extruders and injection moulding machines. It can also be used to transport flour, talc powder and other powder. The utility model has the advantages of convenient operation, stable performance, large conveying capacity and long service life.

Application of Automatic Screw Feeding Systems

The machine can be used in a wide range of applications, such as powder feeding, plastic granules, powder mixtures, crushers, and powder feeding in pharmaceutical and chemical production processes. It consumes less energy. Compared with traditional vacuum feeder and spring dust feeder, its energy consumption is only about one third of them.

The screw feeder is a necessary auxiliary machine for plastic, food and chemical processing machinery. It can automatically convey powder or granular sheet materials to hopper directly. It is a special equipment for adjusting mixer and so on. Contact materials are made of stainless steel. The raw materials in the process of transportation are completely free from pollution, and no foreign bodies are brought in. It can make the production process completely closed and automated.

Mobile screw feeder is easy to install and movable. If more than one mixer uses the same material, one screw feeder can supply it at the same time, so as to avoid the trouble of manual feeding and make the feeding work safer, more time-saving and more labor-saving.

Summarize All Process Parameters of Laser Automatic Welding Machine from Four Aspects

The most important function of laser automatic welding machine is to use the laser beam with very high energy density as a heat source to achieve the welding effect. Generally speaking, the use of continuous laser beam can reflect the role of welding to better achieve good welding effect at the same time. Usually there are certain technological parameters for laser automatic welding machine. Then, what are the main process parameters of laser automatic welding machine with high quality and quantity?

The power density requirement of laser automatic welding machine:

Power density is one of the most important parameters of laser automatic welding machine. For example, high power density can heat the surface to boiling point in microsecond time and produce a lot of vaporization, which can make the precision welding and seamless welding of processing materials better.

Pulse waveform of laser automatic welding machine:

Pulse waveform of laser automatic welding machine is an important element for laser welding of thin sheet material. For example, when high intensity laser beam is applied to the surface of material to be welded, most of the reflectivity of metal surface will decrease and its reflectivity will change with the surface temperature. So we should pay attention to the change of metal reflectivity caused by laser pulse waveform in laser automatic welding machine.

Pulse width of laser automatic welding machine:

Pulse width of laser automatic welding machine is an important parameter to distinguish material of removal and melting in laser welding. It is also a key parameter to determine the cost and volume of processing equipment. This parameter is suitable for precision machining, and the general material can be neglected.

Defocus of laser automatic welding machine:

Defocusing is usually a process parameter that has an effect on the quality of laser automatic welding machine. In order to prevent the evaporation of holes caused by the high power density of the spot center at the laser focus, people should pay attention to the need for defocusing during laser welding.

Prospects for Development of Automatic Foam Cutting Machine

With the continuous improvement of modern science and technology, all industries have gradually entered the era of automation and intellectualization. Any industry is developing towards automation, especially the automation of production equipment and commodities. The automation trend of automatic foam cutting machine is becoming more and more intense.

In such a big environment, as a foam cutting machine production company, we must comply with the needs of the times and vigorously develop automatic foam cutting machine. Foam automatic cutting machines is gradually improving, and there is automatic foam flame cutting machine, automatic foam plasma cutting machine, desktop automatic foam cutting machine, and so on, to meet the needs of different types of clients. Some equipment can also be tailored to different requirements of clients, completely breaking the format that we used to blindly imitate foreign goods.

With the continuous development of automation, the equipment of foam cutting machine has changed dramatically. Compared with the previous foam cutting machine, its operation is more simple. Easy shuttle of the automatic foam cutting machine has not only increased the production power of the company, but also reduced the cost of labor cost for the company.

Under the packing of the modern automatic foam cutting machine, the cutting effect is more perfect, and the overall packaging of the products is improved. It has been recognized by market consumers. It effectively promotes the sale of the company's goods, and helps the production company to develop rapidly. Automation is a certain commodity in the development of the times. Automation makes the foam cutting machine profitable, which greatly improves the skills, performance and quality of machinery and equipment, and promotes the development of the filling machine profession.

The foam cutting machine industry should quickly replace the traditional forms of introduction and imitation with technological innovation, close to the users, operation of independent research and development. Only in this way can China's machinery industry and market develop healthily and catch up with the advanced international production skills as soon as possible.

Introduction of Non-Standard Custom Assembly Machines

Non-standard automatic custom assembly machines are characterized by small market demand, large professional use, and no ready-made equipment can be purchased. However, any company with a mass-production type may have a special request for production and processing.

It seems that there is no standard for non-standard custom assembly machines. Practice is in the process of planning, but it needs more intelligence to develop planning thancustom assembly machines.

Requirements for such personnel engaged in planning non-standard automatic custom assembly machines are also very high. In addition to a solid knowledge of mechanical planning, he should also have strong hands-on assembly skills. As long as theory and practice are combined, the planned equipment can meet the needs of users and shopping malls. The planning process of non-standard automatic custom assembly machines is also the process of exploration, the process of self-completion and value enhancement. As long as the developers take planning as fun, the planned equipment will be lively.

The concept of non-standard automatic custom assembly machines is broad, which includes: transmission line, active testing, active transfer, active loading and unloading, etc. Each factory or production line needs different automated equipment to replace manual labor or reduce the labor intensity of workers. Non-standard planning should be made according to the actual situation of the site.

Active customization assembly machine involves common sense such as organizational structure, electrical control, PLC program and so on. The planning of each equipment will be different according to the structure and common sense used in practice.

National Distribution of Industrial Robot System Integrators

The industrial robot integration manufacturer is located in the downstream application end of the industrial chain of robots, providing application solutions for end-users. It is responsible for the secondary development of industrial robots and the integration of peripheral automation equipment. It is an important part of industrial robots automation application.

Regional distribution of domestic robot system integrators

Enterprises are concentrated in the Yangtze River Delta and the Pearl River Delta. The reasons are as follows: the production of automobile and electronics industry is mainly distributed in the South and east of China. Shanghai, Wuhan, Changchun and Guangzhou are the four most intensive areas of China's automobile production base. At the same time, Shanghai and Guangzhou are also developed areas of the electronics industry. In the above areas, the sales of industrial robots accounted for the largest proportion, reaching more than 50% in 2017.

Nature Distribution of Domestic Robot Systems Integrator Enterprises

The number of local system integrators accounts for more than 90% of the total number of robotic enterprises in China, but the scale of local system integrators is generally small, and the annual output value of most manufacturers is not high.

In the Chinese market, the main sales channel of foreign brands is system integrators, because foreign industrial robots are mainly used in automobile and electronic industries which require high industrial robots integration. Relying on system integrators can expand the market faster. Domestic brand robotics application industry is relatively decentralized. Plastic rubber, food and beverage, electronic manufacturing and so on are the main application industries of domestic robots. It is mainly used in handling, palletizing and other applications with low accuracy and load requirements.

Application of Industrial Robot Integration

Robot is not only the representative of advanced manufacturing industry, but also the key development area determined by "Made in China 2025". Next, we will introduce what progress has been made in the application research of industrial robot integration in our country.

1.Multi-Robot Dual-Beam Laser Welding System

R&D background:

To solve the problems of inaccurate location of workpiece, large error of manual teaching and low efficiency in welding of integral ribbed panels (curved surface, variable cross-section, sandwich structure).

Key technologies for breakthroughs:

Automatic Location and Tracking of Laser Weld

Multi-Robot Cooperative Control Technology

Terminal Actuator Design and Integration Technology

Robot Grinding System for Complex Metal Structures

R&D background:

It is aiming at the problems of poor quality stability and consistency in manual grinding of aircraft and engine metal parts. Reduce the intensity of labor and improve the working environment. It is used for grinding, removing and polishing edge burrs, technological lapping, cutting and shaking marks, splicing marks, etc. produced after NC machining of aircraft and engine structural parts.

Core technologies:

Passive Compliant Grinding and Polishing Technology Based on Force Control

3.Robot Grinding and Polishing System for Composite Composite Component Surface

R&D background:

It aims at the characteristics and difficulties of thin wall, weak rigidity, no accurate clamping datum, easy deformation after clamping, uneven thickness distribution of putty layer, difficult to detect on-line, and the color of the bottom layer is inconsistent. It meets the needs of polishing resin and putty layers.

Core technologies:

Resin Layer Polishing

Constant Force Terminal Actuator Structure and Control Technology

Flexible Adaptive Tooling Technolog

Putty Layer Polishing

On-line Measurement and Control Technology of Grinding Quality Based on Visual Recognition

Characteristics of Industrial Robot System Integration

In the field of industrial robots, the main competitive advantage of Chinese enterprises at present is industrial robot integration. In China, 80% of robotics enterprises are concentrated in this field. Research and development of application integration system are the most profitable and technological threshold link in the robot industry chain. In recent years, with the rapid growth of industrial robotics industry, the robotic system integration industry has also been warming up year by year, which is highly sought after. Next, I will briefly introduce the characteristics of industrial robot system integration.

It cannot be replicated in batches

Industrial robot integration project is not-standardized; each project is different, and it can not be 100% replicated. Therefore, it is difficult to scale up.

Familiarity with downstream industries

Be familiar with the relevant industry processes. As industrial robot integration is a product of secondary development, it is necessary to be familiar with work such as downstream industry processes, complete reprogramming, and distribution.

The need for professionals

The core competitiveness of system integrators is talents, among which the core is sales staff, project engineers and field installation and commissioning personnel. Salesmen are responsible for taking orders. Project engineers design plans according to the requirements of orders. Installation and commissioning personnel go to the customer's site for installation and debugging, and ultimately are delivered to the customer for use.

It needs to pay in advance.

As the price of hardware products is declining year by year and the profit is getting thinner, the sales mode of hardware products driven by projects alone has past. Generally speaking, the financial pressure of the industrial robot integration will not be too great, but if several projects are carried out at the same time, or the amount of a single project is too large, there will be financial pressure, which needs to be paid to suppliers, and some purchases require payment on delivery.